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At Polyplas Engineering, involving us during the design stage ensures improved manufacturability and a more robust product design. This collaborative approach enhances engineering productivity and reduces time-to-market by preventing costly and time-consuming downstream changes.

Our experience shows that decisions made during the design phase determine 70% of a product’s cost, with the first 5% of design decisions significantly influencing the product’s cost, quality, and manufacturability. Design for Manufacturing (DFM) plays a crucial role in ensuring a product’s success and profitability.

DFM Expertise and Services
With over 30 years of DFM expertise and in-house tooling capabilities, we assist customers in:

  • Verifying products and processes.
  • Avoiding unnecessarily tight tolerances.
  • Designing tools for easy mouldability, maintenance, and consistent quality.
  • Evaluating alternative materials.
  • Performing Mold Flow simulation analysis for optimal mouldability.
  • Providing prototyping services for soft and hard tools to support initial R&D needs.

Our Project Management Team applies decades of experience to ensure your products are designed and manufactured cost-effectively, right from the start.

Tooling Capabilities
We actively participate in Early Supplier Involvement (ESI) programs to support customer product designs. Our tooling expertise includes:

 

  • Precision tools.
  • Over-mold tools.
  • Fast-cycle tools.
  • Hot tip/hot runner tools.
  • Multi-cavity tools.
  • Complex and double-shot tools.

We serve various industries, including telecommunications, data storage, electronics, consumer goods, medical, automotive, power, and computer peripherals, ensuring tailored solutions for diverse needs.